What is an Epoxy Flake System?
An Epoxy High Build Coating is a two-component, solvent-free resin system engineered to provide a thick, protective layer over concrete substrates. Unlike standard epoxy coatings, this formulation is applied at a higher film build, typically between 300 and 500 microns per coat, offering superior resistance to chemicals, abrasion, and mechanical impact.
In an epoxy flake flooring system, this coating forms the essential base layer. Once applied, decorative flakes are broadcast into the wet resin to enhance the surface appearance and provide a light texture. The result is a durable, attractive floor suitable for demanding industrial and institutional environments.
Durable
Excellent abrasion and impact resistance
Hygienic
Seamless surface that resists bacteria and mould
Chemical Resistant
Suitable for use with a variety of cleaning agents and chemicals
Anti-Slip Options
Can be textured to meet anti-slip requirements
UV Stable Topcoats
Optional finishes to maintain colour over time
Clear Safety Markings
Ideal for pedestrian aisleways and traffic routes
Technical Specifications:
- Resin Type: 100% solids epoxy
- Typical Thickness: 300–500 microns per coat
- Slip Resistance: Achievable with flake texture or anti-slip additives
- Compressive Strength: >70 MPa
- Bond Strength to Concrete: >1.5 MPa (substrate failure)
- Chemical Resistance: Resistant to oils, acids, and alkaline cleaning agents
- Finish Options: Matt, satin, or gloss with optional UV topcoats
- Curing Time: Light foot traffic in 24 hours; full mechanical cure in 7 days
Industries & Applications
The epoxy flake floor system is ideal for a range of commercial and industrial environments requiring a decorative yet robust surface.
Prisons
- Cell Blocks
- Control Rooms
Epoxy Flake System Gallery
Check out our selection of photos showcasing our installations in various settings.
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I have questions…
With proper preparation and maintenance, flake epoxy flooring can last between 8 and 15 years in commercial settings and longer in lighter-duty applications. Longevity depends on traffic levels, chemical exposure, and maintenance routines.
An epoxy flake system refers to a complete system that includes a base epoxy coating, flake broadcast, and topcoat, forming a cohesive, sealed surface.
Differently, decorative broadcasting refers specifically to the process of applying flakes or aggregates into the wet epoxy. It may be part of various systems, but it does not necessarily imply a complete, sealed solution. In short, the epoxy flake system is a fully integrated flooring build-up, while decorative broadcasting is just one stage of the process.
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