What is a Resin Manufacturing Floor?
An industrial resin floor is a high-performance surface created by applying layers of synthetic resin, such as epoxy, polyurethane, or polyaspartic, over a concrete base. Once cured, it forms a smooth, seamless, and highly durable finish.
These flooring systems are specifically engineered to resist wear and tear from heavy equipment, machinery, constant foot traffic, and chemical exposure. Because of their strength, versatility, and ease of maintenance, industrial resin floors are the ideal flooring choices for manufacturing and industrial plants.
Durability
Engineered for heavy traffic, our resin flooring is resistant and also long-lasting
Safety
Our non-slip resin flooring minimises accident risks in busy environments
Aesthetic appeal
Our resin flooring combines industrial strength with a sleek, polished look
Customisation
Our resin flooring allows for unique customisation
Why Is Resin Flooring Ideal for Manufacturing and Industrial Plants?
Resin flooring offers a wide range of benefits that make it exceptionally well-suited to the tough conditions found in manufacturing and industrial plant environments. It withstands heavy machinery and traffic without damage, reducing downtime and costs. Its seamless, non-porous surface supports hygiene standards in the manufacturing of food, pharma, and electronics by preventing dirt and bacteria build-up.
Customisable with anti-slip textures and safety markings, it also enhances workplace safety and efficiency. Additionally, resin flooring resists chemicals and oils, making it reliable for demanding production areas.
Factory Flooring Options
Epoxy Flooring
Epoxy resin flooring is renowned for its high durability, seamless finish, and exceptional chemical resistance. It creates a hard, non-porous surface that is easy to clean and maintain, making it ideal for areas that require hygiene and toughness.
Polyurethane Flooring
PU flooring is highly flexible and offers superior resistance to thermal shock, chemicals, and physical impact. PU flooring is available with anti-slip textures, enhancing safety, and it provides greater comfort underfoot compared to epoxy flooring.
Polyaspartic Flooring
Polyaspartic flooring is a fast-curing, durable resin system based on aliphatic polyurea technology, ideal for time-sensitive industrial environments due to its excellent adhesion, chemical resistance.
MMA (Methyl Methacrylate) Flooring
MMA resin is valued for its ultra-fast curing time, and is often ready for use within a few hours, making it ideal when quick installation or minimal downtime is critical. It also offers excellent durability, slip resistance, and UV stability.
Polyurea Flooring
Polyurea flooring is a fast-curing, flexible, and highly durable resin coating that resists chemicals, impact, and abrasion, making it ideal for environments requiring quick installation and minimal disruption.
Factory Flooring Applications
Production Zones
In manufacturing and industrial plants where heavy machinery and assembly lines operate, it’s essential to have flooring that is highly durable, impact-resistant, and able to withstand chemical exposure. Epoxy mortar systems, polyurethane (PU) screeds, or self-levelling epoxy are ideal for these areas.
Cleanrooms
Manufacturing facilities that produce electronics or pharmaceuticals require dust-free, seamless, anti-static, and antimicrobial flooring. The best product to use in these environments is an ESD (Electrostatic Discharge) flooring.
Thermal Processing Areas
Thermal processing areas, such as metalworks or facilities with ovens and furnaces, demand flooring that can endure high temperatures and thermal shock. Polyurethane (PU) Screed can be used to prevent blistering, deformation, or structural compromise from extreme heat exposure.
Chemical Processing Areas
In manufacturing and industrial plants, chemical processing areas are often exposed to acids, solvents, oils, and other corrosive substances. To maintain surface integrity and worker safety, chemical-resistant coatings like novalac epoxy, vinylester, or polyurethane cement.
Understanding the installation process of resin flooring
While the installation process of resin flooring is uncomplicated, it demands the touch of professionals to achieve the best possible outcomes. Therefore, our team at Industrial Resin Flooring manages the whole process, from the initial surface preparation to the final touches. As a result, ensuring minimal interruption to your warehouse operations.
Before we embark on the installation process, we perform a detailed inspection of the area. Moreover, this involves checking for any existing damages or irregularities on the floor that could hinder the installation process. After this step, we focus on preparing the surface by ensuring it is smooth, clean, and ready. As a result, providing the perfect base for the new flooring.
At this stage, our experienced installers apply the resin flooring with a focus on achieving a smooth and even finish. Furthermore, we use top-grade materials and employ cutting-edge techniques to ensure the durability and longevity of your warehouse floor.
After the installation is complete, we don’t leave you hanging. We provide useful guidance on how to maintain your new resin flooring. By following regular cleaning routines and scheduling occasional professional maintenance, your floor will retain its aesthetic appeal and functionality for many years to come.
Manufacturing Resin Flooring in Images
Check out our selection of photos showcasing our installations in various settings.
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Request a free survey
Start with a Free Survey. We assess your needs and offer tailored recommendations, costs and proposed work.
Seamless installation
Our team of qualified specialists arrive to begin the proposed work.
Inspection & quality control
Our team of experts will complete a thorough check of the work undertaken and provide any maintenance information.
I have questions…
Start by considering your plant’s specific operational needs: load-bearing, exposure to chemicals or heat, hygiene requirements, and safety protocols. At Industrial Resin, we can assess your space and recommend the best resin flooring system based on your environment, regulations, and budget.
Many modern resin flooring systems are formulated with low-VOC (volatile organic compound) materials, making them safer for both workers and the environment. Additionally, because they’re long-lasting and require fewer replacements, they contribute to reduced waste over time.
Minor damage, such as chips or cracks, can often be repaired without replacing the entire floor. We offer resin patching and recoating services to extend the life of your manufacturing flooring and keep it performing at its best.
The short answer is yes. Resin floors are seamless and non-porous, meaning there are no joints or grout lines to trap dust and debris. This significantly reduces airborne particles, which is particularly important in clean manufacturing environments and food production areas.
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