What is an Epoxy Mortar Floor?
Epoxy mortar is a highly durable and chemically resistant industrial flooring system made from a blend of epoxy resin and graded aggregates. The result is a dense, trowel-applied mortar that provides outstanding mechanical strength and impact resistance.
Typically used to resurface damaged concrete or create a seamless, solid-colour finish in high-traffic industrial areas, epoxy resin mortar serves both as a repair solution and a standalone system. A high-build coating is usually applied over the top, enhancing performance and aesthetics. Epoxy mortar flooring is increasingly specified in UK manufacturing environments that demand long-term durability and easy maintenance.
This system is ideal for facilities where flooring takes a beating, from forklift traffic to chemical spills, offering a tough and reliable surface that holds up under intense daily use.
High Strength
Exceptional compressive and tensile strength
Seamless Application
Joint-free finish to prevent bacterial growth and dirt accumulation
Impact and Abrasion Resistant
Withstands heavy loads, machinery, and physical stress
Chemical Resistance
Protects against oils, solvents, acids, and alkalis
Build Over Troubled Substrates
Suitable for repairing and coating over worn or damaged concrete.
High-Build Coating Compatible
Finished with a durable epoxy top coat for extended life
Technical Specifications:
- System Thickness: 4 – 6 mm (typical)
- Compressive Strength: > 90 N/mm²
- Flexural Strength: > 30 N/mm²
- Tensile Strength: > 15 N/mm²
- Adhesion to Concrete: > 1.5 N/mm² (concrete failure)
- Temperature Resistance: -10°C to 60°C (dry loading)
- Cure Time: Light traffic: 24 hours, Full cure: 7 days.
- Finish Options: Solid colour, slip-resistant options available.
Industries & Applications
Epoxy mortar floors are widely specified across heavy-duty industrial sectors where durability and chemical resistance are critical.
Epoxy Mortar Flooring Gallery
Check out our selection of photos showcasing our installations in various settings.
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I have questions…
Epoxy mortar flooring is highly water-resistant when fully cured and sealed with an appropriate topcoat. While the epoxy resin component provides excellent resistance to water ingress, the system must be properly applied and sealed to be considered waterproof in demanding environments.
Yes, epoxy resin mortar is widely used for repairing cracked or uneven concrete surfaces. Its high bond strength and durability make it ideal for structural repairs in high-stress environments.
Standard mortar is typically a blend of cement, sand, and water used for general construction. Epoxy mortar, on the other hand, uses epoxy resin instead of cement as a binder, offering vastly superior mechanical and chemical properties. It’s engineered for industrial applications requiring high strength, chemical resistance, and long-term performance.
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